Spray Drying Equipment Market to Reach USD 1.13 Billion by 2035 — Innovation in Food, Pharma, and Chemical Processing Accelerates Global Growth

The global spray drying equipment market stands at the threshold of a decade-long expansion trajectory that promises to reshape industrial processing technology and powder production solutions. According to a recent report by Fact.MR, the market is projected to rise from USD 780.0 million in 2025 to USD 1,132.6 million by 2035, registering a steady CAGR of 3.8% during the forecast period (2025–2035).

This growth is being propelled by the increasing adoption of spray drying across industries such as food & beverages, pharmaceuticals, and chemicals, where precise drying control, product consistency, and long shelf life are critical.

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Quick Stats for the Spray Drying Equipment Market

• Market Value (2025): USD 780.0 million
• Forecast Value (2035): USD 1,132.6 million
• CAGR (2025–2035): 3.8%
• Leading Applications: Food & Beverage, Pharmaceuticals, Chemicals, and Ceramics
• Top Growth Regions: North America, Europe, Asia-Pacific
• Key Players: GEA Group, SPX FLOW, Tetra Pak (Spray Tech Lines), Buchi, Niro (SPX Legacy), Niro A/S, Yutaka (Japan), Buehler, Anhydro (Tetra Pak Lines), Dedert, Aicro

Why the Market is Growing

The adoption of spray drying technology continues to grow as industries shift toward efficient powder formulation and production systems. Its ability to convert liquids or slurries into dry powders with controlled particle size and moisture content makes it indispensable in diverse applications.

• Rising Food & Beverage Applications: Increasing demand for milk powders, coffee, protein powders, and flavoring agents boosts equipment sales.
• Pharmaceutical Innovation: Enhanced precision in drying heat-sensitive drugs supports the use of advanced spray drying systems for active pharmaceutical ingredients (APIs).
• Chemical Processing Efficiency: Improved control over particle formation, solubility, and stability drives adoption across chemical industries.
• Energy Efficiency & Automation: Integration of smart monitoring, energy recovery systems, and process automation enhances operational efficiency and product uniformity.

Segmental Analysis

Food & Beverage Segment Dominates Usage

Spray drying remains an essential technique for producing stable, easy-to-store powders from liquid foods and nutritional ingredients. The segment leads due to increased consumer preference for convenience products and powdered supplements.

Pharmaceutical Applications Rising Steadily

The pharma sector’s need for precise drying at controlled temperatures has fueled equipment upgrades and customized spray dryers for sensitive materials and nano-formulations.

Chemical & Material Processing Expanding

Spray drying finds growing utility in fine chemicals, ceramics, and catalysts manufacturing, driven by demand for uniform particle distribution and high-purity powders.

Regional Outlook

• North America: Technological advancements, strong pharmaceutical base, and growing functional food sector sustain demand.
• Europe: Environmental regulations and process innovation in dairy and pharma industries drive modernization of spray drying systems.
• Asia-Pacific: Fast-paced industrialization, expanding food processing, and increasing investment in nutraceutical and biotech sectors foster rapid market expansion.
• Latin America & Middle East & Africa: Emerging markets showing increasing adoption of automated drying solutions to enhance production efficiency and product quality.

Market Dynamics

Key Growth Drivers

• Growing demand for functional and instant food products.
• Technological advancements in energy-efficient drying systems.
• Expansion of pharmaceutical production capacities.
• Rising use of spray drying in advanced materials and nanotechnology.

Restraints

• High operational costs and energy consumption.
• Complexity in scaling up lab-scale systems for industrial use.
• Equipment maintenance and installation challenges in small facilities.

Competitive Landscape

Leading manufacturers are focusing on technological innovation, modular system design, and automation to cater to diverse industry needs. Expansion into emerging markets and partnerships with food and pharmaceutical producers are key strategies.

• Global Leaders: GEA Group, SPX FLOW, and Tetra Pak (Spray Tech Lines) dominate with large-scale drying systems and energy-efficient process technologies.
• Precision Specialists: Buchi, Dedert, and Buehler are advancing compact and laboratory-scale systems tailored for R&D and specialized formulations.
• Regional Innovators: Yutaka (Japan), Aicro, and Anhydro are introducing cost-effective and customized spray drying solutions for developing markets.

Recent Developments

• May 2025: GEA Group unveiled its next-generation Mobile Minor Pro spray dryer, enhancing flexibility for small-scale powder formulation and pilot testing.
• March 2025: SPX FLOW announced a collaboration with Tetra Pak to integrate digital control systems and IoT-enabled monitoring across spray drying equipment lines.
• January 2025: Dedert launched its Hybrid Energy Recovery System, designed to cut drying energy costs by up to 25%.

Purchase Full Report for Detailed Insights

For access to full forecasts, regional breakouts, company share analysis, and emerging trend assessments, you can purchase the complete report here: https://www.factmr.com/checkout/4418

Future Outlook

The spray drying equipment market is poised to play a vital role in advancing sustainable and efficient powder production technologies. With the convergence of automation, digital process control, and renewable energy integration, spray drying systems are expected to become central to modern industrial processing.

Manufacturers investing in modular designs, advanced materials handling, and energy-efficient drying technologies will be best positioned to lead the next wave of industrial innovation.

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About Fact.MR

Fact.MR is a global market research and consulting firm, trusted by Fortune 500 companies and emerging businesses for reliable insights and strategic intelligence. With a presence across the U.S., UK, India, and Dubai, we deliver data-driven research and tailored consulting solutions across 30+ industries and 1,000+ markets. Backed by deep expertise and advanced analytics, Fact.MR helps organizations uncover opportunities, reduce risks, and make informed decisions for sustainable growth.