Food Forming Extruders Market to Reach USD 3.5 Billion by 2035 at 5.9% CAGR Driven by Growing Demand for Convenience Foods

The Food Forming Extruders Market was valued at USD 1,864.7 million in 2024. It is projected to grow from USD 1,974.7 million in 2025 to USD 3,500 million by 2035, registering a compound annual growth rate (CAGR) of approximately 5.9% during the forecast period (2025–2035).

Market Overview and Growth Catalysts

Driven by rising urbanization, changing consumer preferences, and greater health awareness, food forming extruders are increasingly vital for producing textured, shaped, and processed food items. The surge in demand for processed and convenience foods is reshaping the food manufacturing landscape, compelling manufacturers to adopt and invest in advanced extrusion technologies. Companies are leveraging extruders to create plant-based meats, nutraceuticals, and specialty snacks that meet consumer expectations for nutrition and taste.

Technological innovation is also a critical growth driver. Advancements in extruder designs, including twin and multi-screw configurations, enable enhanced mixing, texturizing, and shaping processes that improve production efficiency and product quality. Leading manufacturers like VMI Group, Zhejiang Fodder, and Baker Perkins continue to innovate, ensuring that extruders align with sustainable and energy-efficient goals mandated by global regulatory bodies.

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Segmentation Analysis

Type Segments

Single Screw Extruders: Noted for their efficiency and versatility in processed food manufacturing.

Twin Screw Extruders: Preferred for complex applications requiring precise ingredient mixing and product texturizing.

Multi-Screw Extruders: Used for highly specialized food formulations requiring advanced processing.

Function Segments

Functions such as cooking, texturizing, shaping, and mixing are integral to extrusion, contributing to safe, palatable, and visually appealing food products. The application of these functions enhances product consistency and manufacturing efficiency.

End Use Segments

The food industry remains the largest end user, driven by demand for processed foods and texturized proteins, while the animal feed industry also increasingly adopts extruders for feed production, reflecting a rising global need for sustainable livestock nutrition.

Regional Market Outlook

North America: Leading the market, expected to reach USD 1.5 billion by 2035, supported by advanced food processing technologies and high demand for convenience foods.

Europe: Follows closely with growth fueled by nutritional awareness and regulatory support for innovative food processing.

Asia-Pacific: The fastest-growing region due to rapid urbanization, rising incomes, and changing dietary preferences.

South America and MEA: Emerging markets with increasing investments in manufacturing infrastructure and modern food processing.

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Competitive Environment

Competition within the Food Forming Extruders Market is robust, characterized by both established players and emerging innovators. VMI Group, Zhejiang Fodder, Baker Perkins, Andritz, WIPOTEC, and Tetra Pak lead in product development and market share. Companies emphasize R&D to improve extrusion technology, energy efficiency, and product customization to meet evolving consumer trends.

Strategic mergers and acquisitions, such as Andritz’s acquisition of Cincinnati Extrusion in 2023, and partnerships to enhance sustainable manufacturing practices, illustrate ongoing market consolidation and expansion efforts.

Industry Challenges and Future Prospects

Challenges include fluctuating raw material costs and the need for constant product innovation to keep pace with changing consumer preferences. However, increased investment in extrusion technology, growing demand for plant-based meat alternatives, and expanding applications in pet food manufacturing present significant opportunities.

The outlook for the Food Forming Extruders Market remains positive, with innovation and sustainability shaping future growth. The market's evolution reflects a commitment to delivering nutritious, tasty, and convenient food options for a global consumer base increasingly conscious of health and environmental impacts.

Table of Contents

SECTION I: EXECUTIVE SUMMARY AND KEY HIGHLIGHTS

SECTION II: SCOPING, METHODOLOGY AND MARKET STRUCTURE

SECTION III: QUALITATIVE ANALYSIS

SECTION IV: QUANTITATIVE ANALYSIS

SECTION V: COMPETITIVE ANALYSIS ........

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