Brushed DC Motor Market to Reach USD 12 Billion by 2035, Growing at 3.43% CAGR Driven by Automotive & Robotics

The Brushed DC Motor Market is poised for stable yet impactful growth, projected to expand from USD 8.57 billion in 2025 to USD 12 billion by 2035, reflecting a compound annual growth rate (CAGR) of 3.43% over the forecast period. Brushed DC motors, known for their simplicity, cost-effectiveness, and reliability in low-to-medium power applications, remain a critical component across multiple end-use sectors including automotive, manufacturing, robotics, HVAC, and consumer electronics.

Despite the rise of brushless DC (BLDC) motors, brushed DC motors continue to maintain strong relevance due to their cost-efficiency, ease of control, and widespread legacy applications, especially in emerging markets.

Market Drivers

One of the strongest market drivers is the automotive industry’s consistent demand for brushed DC motors in power windows, seat adjusters, windshield wipers, and HVAC blowers. These components rely heavily on brushed motors due to their ability to deliver torque at low speeds with simple control mechanisms.

The surge in home automation and consumer electronics—from toys and hairdryers to electric shavers and kitchen appliances—is also boosting demand. Brushed DC motors are favored in these applications due to their low cost, compact size, and sufficient performance.

Industrial machinery and robotics are increasingly integrating brushed DC motors into conveyor belts, linear actuators, and small robotic arms where precise motion control and affordability are important.

Cost-effectiveness and easy implementation of brushed motors continue to make them attractive for small and medium enterprises (SMEs) where budget constraints prevent the adoption of expensive alternatives.

Additionally, growth in emerging economies is playing a pivotal role. Countries in Asia, Latin America, and Africa are rapidly adopting automation in agriculture, packaging, and textile sectors, which frequently incorporate brushed DC motors in simpler machinery systems.

Get Free Sample Report @ https://www.wiseguyreports.com/sample-request?id=664978

Key Market Trends

A prominent trend in the brushed DC motor market is the development of hybrid motion systems, which combine brushed DC motors with feedback sensors or digital controllers, increasing efficiency while retaining the advantages of brushed technology.

The rise of portable and battery-powered tools is another trend. Power drills, vacuum cleaners, and garden equipment are major end-use segments where brushed DC motors remain dominant due to their high starting torque and efficiency at lower voltages.

Increased adoption of electric two-wheelers and e-bikes, especially in Asian markets, has revitalized demand for brushed motors. Their cost-effectiveness and ease of integration make them a top choice for low-end electric mobility solutions.

The refurbishing and retrofitting market is also trending upward. Older equipment and vehicles are being upgraded with high-efficiency brushed motors, creating a steady demand from the after-market segment.

Lastly, manufacturers are focusing on improving brush and commutator materials to extend motor life, reduce noise, and minimize maintenance, keeping brushed motors relevant even in today’s technology-forward ecosystem.

Regional Analysis

North America

North America continues to be a stronghold for the brushed DC motor market, driven by its robust automotive aftermarket, industrial automation initiatives, and home appliance demand. The U.S. in particular sees stable adoption in HVAC systems, electric vehicles, and DIY tools.

Europe

Europe’s emphasis on energy efficiency and sustainability is driving upgrades in older systems that often rely on brushed motors. Germany, France, and Italy are witnessing demand for brushed motors in industrial automation and small-scale robotics applications.

Asia-Pacific

Asia-Pacific dominates the global brushed DC motor market, led by China, India, and Southeast Asia. High demand in consumer electronics, electric scooters, automotive components, and manufacturing sectors is fueling growth. Local manufacturing capabilities further enhance affordability.

Latin America

Emerging automation in agriculture, construction, and small-scale manufacturing in Brazil, Mexico, and Argentina is supporting the regional market. There is also rising interest in low-cost electric mobility solutions that use brushed DC motors.

Middle East & Africa

Urbanization, infrastructure development, and efforts to modernize production systems in the UAE, Saudi Arabia, and parts of Africa are leading to moderate but promising growth in brushed DC motor applications.

Purchase complete Report @ https://www.wiseguyreports.com/checkout?currency=one_user-USD&report_id=664978

Challenges and Constraints

Despite their benefits, brushed DC motors face several challenges. Brush and commutator wear leads to higher maintenance and limited operational life, particularly in high-duty applications.

The global push toward energy efficiency and advanced automation has favored brushless DC and stepper motors, which offer better performance, higher efficiency, and longer lifespans in many use cases.

Noise and electromagnetic interference (EMI) generated by brushed motors can also limit their use in sensitive applications such as medical equipment or precision electronics.

Heat generation in continuous-duty operations can affect performance, especially in compact systems lacking proper thermal management.

Additionally, the rise in environmental regulations and quality standards could impact demand in regions where emissions and energy use from motorized equipment are under scrutiny.

Opportunities

The brushed DC motor market still holds abundant opportunities, especially in cost-sensitive sectors and emerging economies where basic automation systems are expanding.

Customization and miniaturization present strong growth potential. Compact, lightweight motors tailored for niche applications such as wearable devices, medical tools, and portable electronics are gaining traction.

The second-hand equipment and repair market is a notable opportunity, especially in Africa, South Asia, and Latin America, where refurbished motors meet critical needs in agriculture and small industry.

Government support for MSMEs and local manufacturing in countries like India and Indonesia provides a platform for brushed DC motor producers to cater to a broader market segment with low-entry barriers.

Lastly, combining brushed DC motors with advanced control systems—such as PWM controllers or AI-based monitoring—can bring fresh life to older technologies, bridging the performance gap between brushed and brushless alternatives.

Browse In-depth Market Research Report @ https://www.wiseguyreports.com/reports/brushed-dc-motor-market

Conclusion

The Brushed DC Motor Market is expected to demonstrate steady and dependable growth over the next decade, reaching USD 12 billion by 2035 at a CAGR of 3.43%. As the global economy continues to diversify and digitalize, brushed DC motors remain a valuable and versatile solution, particularly in cost-driven, medium-performance applications.

Their continued presence across automotive systems, consumer appliances, manufacturing, and small robotics underscores their enduring relevance. With advancements in material science, customization, and digital integration, brushed DC motors are evolving alongside modern technologies rather than being replaced by them.

While challenges exist—particularly from the rise of more efficient and durable motor types—brushed DC motors retain a solid footing in regions and sectors where simplicity, affordability, and reliability matter most. As new markets open up and legacy systems seek modernization, this segment is likely to maintain a strong, sustainable presence in the global electric motor landscape.

Key Companies in the Brushed DC Motor Market Include:

Mabuchi Motor

Johnson Electric

Allied Motion

Ametek

Kollmorgen

Henglong

Smalley

Mitsumi Electric

Nidec Corporation

Portescap

OMT

Faulhaber

Canon Motors

Maxon Motor

Brushed Dc Motor Market Segmentation Insights

Brushed DC Motor Market Application Outlook

Automobiles

Industrial Equipment

Home Appliances

Medical Devices

Robotics

Brushed DC Motor Market Torque Type Outlook

High Torque

Medium Torque

Low Torque

Brushed DC Motor Market Speed Type Outlook

Low Speed

Medium Speed

High Speed

Brushed DC Motor Market End Use Outlook

Manufacturing

Automotive

Aerospace

Consumer Electronics

Brushed DC Motor Market Regional Outlook

North America

Europe

South America

Asia Pacific

Middle East and Africa

Avail this Report in another language:

Brushed Dc Motor Market | Japanese | German | French | Korean | Chinese | Spanish

Browse more Reports:

Flexible Stereo Microscope Market | Japanese | German | French | Korean | Chinese | Spanish

Modular Photovoltaic Container Market | Japanese | German | French | Korean | Chinese | Spanish

Medium Voltage Rmu Cabinets Market | Japanese | German | French | Korean | Chinese | Spanish

Ozone Sterilization Machine Market | Japanese | German | French | Korean | Chinese | Spanish

Active Vibration Isolators Market | Japanese | German | French | Korean | Chinese | Spanish

About Wise Guy Reports:

We Are One of The World's Largest Premium Market Research & Statistical Reports Centre.

Wise Guy Reports is pleased to introduce itself as a leading provider of insightful market research solutions that adapt to the ever-changing demands of businesses around the globe. By offering comprehensive market intelligence, our company enables corporate organizations to make informed choices, drive growth, and stay ahead in competitive markets.

Integrity and ethical conduct are at the core of everything done within Wise Guy Reports. We ensure transparency, fairness, and integrity in all aspects of our business operations, including interactions with clients, partners, and stakeholders, by abiding by the highest ethical standards.