Electrical Industry Today

DC Solenoids Market Size Worth USD 6.12 Billion by 2032 | CAGR 4.35% Driven by Industrial Automation & Smart Systems

Demand for energy-efficient, compact, and powerful actuating devices like DC solenoids continues to rise with the growth of automation and next-gen electronics.
Published 09 June 2025

The DC solenoids market has seen steady growth due to increasing automation across manufacturing, transportation, and medical sectors. These electromechanical devices are critical in providing linear or rotary motion in systems requiring high reliability and precision. Valued at USD 4.17 billion in 2023, the market is projected to reach USD 4.36 billion in 2024 and further expand to USD 6.12 billion by 2032, achieving a compound annual growth rate (CAGR) of 4.35% during the forecast period.

As industries seek more efficient and durable actuation systems, DC solenoids are becoming indispensable across automotive electronics, medical devices, industrial automation, and aerospace applications.

Key Market Dynamics

  1. Growing Automation in Manufacturing - Smart factories and Industry 4.0 integration have increased the adoption of solenoid-driven actuation in material handling, robotics, packaging, and CNC machinery.
  2. Increasing Demand for Energy-Efficient Devices - DC solenoids offer compact, low-power alternatives for systems that require controlled mechanical motion, making them suitable for battery-operated and energy-conscious applications.
  3. Rapid Urbanization and Infrastructure Development - Smart city infrastructure and building automation systems rely on solenoids for HVAC control, fire safety systems, and intelligent transportation.
  4. Stringent Regulations on Energy Consumption - Regulatory pressure to reduce power usage across electrical systems supports the transition toward efficient DC-based solenoids over traditional alternatives.
  5. Advancements in Magnetic Materials - Innovations in core and winding materials are improving solenoid durability, force output, and miniaturization—enabling broader and more reliable use in compact systems.

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Market Segmentation

The DC solenoids market is categorized based on several operational and design factors:

Application

  • Automotive
  • Industrial Machinery
  • Consumer Electronics
  • Medical Equipment
  • Aerospace & Defense
  • Building Automation

Solenoid Type

  • Linear Solenoids
  • Rotary Solenoids
  • Latching Solenoids

Voltage Rating

  • Low Voltage (Below 24V)
  • Medium Voltage (24V–72V)
  • High Voltage (Above 72V)

Enclosure Type

  • Open Frame
  • Tubular
  • D-Frame
  • Laminated

Regional Insights

  • Asia-Pacific (APAC): APAC dominates the global DC solenoids market due to the extensive presence of electronics and automotive manufacturing hubs in China, Japan, South Korea, and India. The region also benefits from government-backed industrial automation programs.
  • North America: The U.S. leads in innovation and adoption of solenoids in aerospace, defense, and medical devices. Technological advancements and strong R&D infrastructure fuel regional demand.
  • Europe: Automation in industries such as automotive, packaging, and robotics contributes to Europe’s robust market share. Energy efficiency norms in the EU also support solenoid deployment in sustainable technologies.
  • South America and MEA: Emerging industrialization and urbanization in these regions provide moderate growth opportunities. Infrastructure and smart energy investments are key enablers.

Competitive Landscape

Leading players in the DC solenoids market focus on innovation, product customization, and energy efficiency. Some of the prominent companies include:

  1. Johnson Electric
  2. Mabuchi Motor
  3. Faulhaber Group
  4. Linak
  5. Legris
  6. SMC Corporation
  7. Aventics
  8. Festo
  9. Parker Hannifin
  10. Eaton
  11. Keihin Corporation
  12. Mitsumi Electric
  13. Nidec Corporation
  14. MinebeaMitsumi
  15. Nitto Kohki

These companies emphasize R&D for miniaturization, higher torque generation, and robust performance in diverse environments.

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Key Market Opportunities

  • Automotive Electronics Proliferation - Solenoids are vital in advanced driver-assistance systems (ADAS), electronic fuel injection, automatic transmissions, and electric locking systems.
  • Industrial Automation Advancements - Integration of solenoids in programmable logic controllers (PLCs), pick-and-place machines, and smart actuators offers high precision and reliability.
  • Robotics and Automation Expansion - Solenoids enable compact actuation in robotic arms, surgical bots, and mobile robots, especially in tasks requiring rapid motion control.
  • Aerospace and Defense Applications Growth - From landing gear systems to payload deployment mechanisms, solenoids serve critical functions in aircraft and spacecraft.
  • Medical Device Miniaturization - Miniature solenoids are ideal for compact, portable medical equipment like infusion pumps, ventilators, and diagnostic instruments.

The DC solenoids market is on a steady growth trajectory, supported by its critical role in the global shift toward automation, energy efficiency, and compact device design. With advancements in magnetic materials and the expansion of smart manufacturing, the demand for precise and durable actuation components is growing stronger. As a result, the market is poised to increase from USD 4.36 billion in 2024 to USD 6.12 billion by 2032, representing a CAGR of 4.35%. Industry players that innovate in performance, efficiency, and scalability are best positioned to capitalize on the opportunities ahead.

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