Chemicals Industry Today

Polymer Bearings Market Forecast to Reach USD 29.4 Billion by 2035 Amid Rising Demand for Lightweight and Sustainable Solutions

The polymer bearings market is projected to grow from USD 13.3 billion in 2025 to USD 29.4 billion by 2035, at a CAGR of 8.2%. Phenolics will dominate with a 34.6% market share, while automobile will lead the end-use segment with a 41.8% share.
Published 01 October 2025

The Polymer Bearings Market is on track for robust expansion, projected to rise from USD 13.3 billion in 2025 to USD 29.4 billion by 2035, reflecting an impressive 8.2% CAGR during the forecast period. This growth underlines the increasing demand for lightweight, corrosion-resistant, and cost-effective alternatives to metal bearings across industries including automotive, industrial machinery, aerospace, and consumer goods.

Polymer bearings, known for their self-lubricating properties, low friction, and durability in harsh conditions, are increasingly chosen as a sustainable solution. From electric vehicles to high-performance industrial equipment, these components are enabling manufacturers to design lighter, energy-efficient, and long-lasting systems.

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Market Drivers: Innovation Meets Sustainability

The rapid adoption of polymer bearings can be attributed to multiple converging factors:

  • Sustainability Focus: Polymer bearings can be manufactured from recyclable materials and are energy-efficient, aligning with industries committed to reducing carbon footprints.
  • Superior Performance in Harsh Environments: With excellent resistance to corrosion, chemicals, and extreme temperatures, polymer bearings outperform traditional counterparts in challenging conditions.
  • Maintenance-Free Operation: Their self-lubricating properties reduce downtime, operating costs, and the need for additional lubrication systems.
  • Lightweight Advantage in Automobiles & EVs: The automotive sector, in particular, is replacing metal bearings with polymers to achieve weight reduction, improve fuel efficiency, and extend EV range.

Key Segments: Phenolics and Automobiles Lead

Material Insights – Phenolics Hold 34.6% Share in 2025

The Phenolics segment is expected to remain the dominant material choice, contributing 34.6% of market revenues in 2025. Phenolic bearings offer:

  • Excellent strength-to-weight ratio
  • Resistance to chemical and thermal degradation
  • Superior wear resistance under heavy loads

Their reliability in high-temperature environments makes them indispensable in automotive and industrial machinery applications. Innovations in resin processing further enhance their performance and consistency, reinforcing their long-term adoption.

End-Use Insights – Automobile Segment to Secure 41.8% in 2025

The automobile industry will continue to be the leading end-use sector, capturing 41.8% of market share in 2025. Automakers are adopting polymer bearings in steering systems, suspensions, and gear mechanisms to achieve:

  • Reduced vehicle weight
  • Improved fuel efficiency
  • Quieter operation with vibration damping
  • Enhanced performance in electric and hybrid vehicles

As global EV adoption accelerates, polymer bearings are expected to play a central role in improving drivetrain efficiency and battery performance.

Global Sales and Demand Analysis

Between 2020 and 2024, polymer bearings sales grew at a strong 10.1% CAGR, reaching USD 10.3 billion in 2024. Looking ahead, the market will expand steadily at 8.6% CAGR from 2025 to 2035.

Polymer bearings are gaining traction in diverse industries due to their affordability, self-lubricating nature, and resistance to wear. These properties ensure longer product life, reduced friction, and energy efficiency, making them an eco-friendly alternative to traditional bearings.

Regional Insights: United States and China at the Forefront

  • United States – Leading with R&D and Large-Scale Distribution: The United States market is poised to achieve a 10.1% CAGR from 2025 to 2035, benefiting from advanced R&D investments and a strong manufacturing base. U.S. companies are pioneering innovations in polymer bearing technology, enabling performance improvements and sustainability gains. With robust distribution networks and collaborations with OEMs, U.S.-made polymer bearings are gaining global acceptance.
  • China – Competitive Pricing with Efficient Production: China is forecasted to reach USD 5.6 billion by 2035, growing at 8.5% CAGR. Chinese manufacturers have gained a strong foothold by leveraging efficient production methods and competitive pricing. Investments in R&D and high-volume manufacturing have enabled China to meet both domestic and international demand, strengthening its presence in the global market.

Competitive Landscape: Established Leaders and Emerging Innovators

The polymer bearings industry is marked by the presence of both established leaders and emerging players, all working to expand capacities, innovate technologies, and enter new geographies.

Key Market Players Include:

  • BNL Ltd.
  • Boston Gear LLC
  • Dotmar Engineering Plastic Products
  • Igus Inc.
  • Kashima Bearings, Inc.
  • Kilian Manufacturing
  • KMS Bearings, Inc.
  • Oiles Corporation
  • Saint-Gobain S.A.
  • SKF

These players are strengthening their market position by developing high-performance polymers, expanding their global footprint, and investing in research collaborations.

Notable Developments:

  • In March 2025, Igus Inc. introduced xirodur MT180, a high-performance polymer for xiros deep-groove ball bearings designed specifically for medical applications.
  • In September 2025, the acquisition of GGB Bearing Technology by SKF highlighted consolidation efforts aimed at technological synergy and market expansion.

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Challenges Restricting Growth

While the market outlook is optimistic, certain challenges could affect adoption:

  • Competition from metal bearings in extreme load/temperature applications
  • Material compatibility concerns with specialized chemicals
  • Perceptions of reliability compared to traditional materials

Future Trends and Opportunities

The next decade will be shaped by key trends:

  • Rising demand in electric vehicles for lightweight and maintenance-free solutions
  • Sustainability-driven innovations, including recyclable polymer composites
  • Shift toward maintenance-free machinery, reducing downtime and operating costs
  • Integration of advanced composites for higher load and temperature resilience

As industries pursue carbon neutrality and energy efficiency, polymer bearings will play a pivotal role in enabling durable, eco-friendly, and high-performance systems.

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Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 400 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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