Chemicals Industry Today

Nitric Acid Production Feasibility Report 2025: Market Trends, Setup Requirements, and Profit Projections

Setting up a nitric acid production facility in 2025 requires comprehensive planning covering market research, raw material sourcing, process optimization, and cost evaluation. Nitric acid, produced through the catalytic oxidation of ammonia via the Ostwald process, is a vital chemical used in fertilizers, explosives, dyes, and metal treatment. The IMARC Group’s report, “Nitric Acid Production Cost Analysis Report 2025,” provides a detailed guide on plant setup, machinery, utilities, project economics, and compliance requirements. Rising agricultural demand, industrial expansion, and advancements in emission control technologies are driving nitric acid market growth and investment opportunities globally.
Published 31 October 2025

Setting up a nitric acid production facility necessitates a detailed market analysis alongside granular insights into various operational aspects, including unit processes, raw material procurement, utility provisions, infrastructure setup, machinery and technology specifications, workforce planning, logistics, and financial considerations.

IMARC Group’s report titled “Nitric Acid Production Cost Analysis Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue” offers a comprehensive guide for establishing a nitric acid production plant cost, covering everything from product overview and production processes to detailed financial insights.

 What is Nitric Acid?

Nitric acid is prepared typically through catalytic oxidation of ammonia. This process occurs within air to create nitrogen oxides. Then nitrogen oxides dissolve in water. This action yields HNO₃. The Ostwald process remains as the most common industrial process to produce nitric acid. Nitric acid is a highly corrosive colorless liquid in the production of fertilizers, explosives, dyes, and other chemicals. Nitric acid is a main raw material for chemical and agricultural industries around the world. Important factors toward maximized yields and reduced environmental impacts are process design optimization, suitable catalyst selection, and emission control.

What is Driving the Nitric Acid Market?

The largest use of nitric acid is in the manufacture of ammonium nitrate, which is consumed in fertilizers and explosives among other things. Increasing concern for food security and agricultural productivity, among other things, is driving demand for the fertilizer segment, which is thereby driving the demand for nitric acid. Further, the nitric acid market is driven by the usage of nitric acid in chemical, mining, and automobile industries for metal treatment, production of adipic acid and polyurethanes, and industrialization, infrastructure, and development of technology for emissions control and process efficiency improvement across various industries.

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Key Steps Required to Set Up a Nitric Acid Plant

1. Market Analysis

The report provides insights into the landscape of the nitric acid industry at the global level. The report also provides a segment-wise and region-wise breakup of the global nitric acid industry. Additionally, it also provides the price analysis of feedstocks used in the production of nitric acid, along with the industry profit margins.

  • Segment Breakdown
  • Regional Insights
  • Pricing Analysis and Trends
  • Market Forecast

2. Product Production: Detailed Process Flow

Detailed information related to the process flow and various unit operations involved in the nitric acid production plant project is elaborated in the report.

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These include:

  • Land, Location, and Site Development
  • Plant Layout
  • Plant Machinery
  • Raw Material Procurement
  • Packaging and Storage
  • Transportation
  • Quality Inspection
  • Utilities
  • Human Resource Requirements and Wages
  • Marketing and Distribution

3. Project Requirements and Cost

The report provides a detailed location analysis covering insights into the plant location, selection criteria, location significance, environmental impact, and expenditure for nitric acid production plant setup. Additionally, the report also provides information related to plant layout and factors influencing the same. Furthermore, other requirements and expenditures related to machinery, raw materials, packaging, transportation, utilities, and human resources have also been covered in the report.

Machinery and Equipment

  • List of machinery needed for nitric acid production
  • Estimated costs and suppliers

Raw Material Costs

  • Types of materials required and sourcing strategies

Utilities and Overheads

  • Electricity, water, labor, and other operational expenses

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4. Project Economics

A detailed analysis of the project economics for setting up a nitric acid production plant is illustrated in the report. This includes the analysis and detailed understanding of capital expenditure (CAPEX), operating expenditure (OPEX), income projections, taxation, depreciation, liquidity analysis, profitability analysis, payback period, NPV, uncertainty analysis, and sensitivity analysis.

Capital Expenditure (CAPEX)

  • Initial setup costs: land, machinery, and infrastructure

Operating Expenditure (OPEX)

  • Recurring costs: raw materials, labor, maintenance

Revenue Projections

  • Expected income based on production capacity, target market, and market demand

Taxation

Depreciation

Financial Analysis

  • Liquidity Analysis
  • Profitability Analysis
  • Payback Period
  • Net Present Value (NPV)
  • Internal Rate of Return
  • Profit and Loss Account

Uncertainty Analysis

Sensitivity Analysis

Economic Analysis

5. Legal and Regulatory Compliance

  • Licenses and Permits
  • Regulatory Procedures and Approval
  • Certification Requirement

6. Hiring and Training

  • Total human resource requirement
  • Salary cost analysis
  • Employee policies overview

The report also covers critical insights into key success and risk factors, which highlight the aspects that influence the success and potential challenges in the industry. Additionally, the report includes strategic recommendations, offering actionable advice to enhance operational efficiency, profitability, and market competitiveness. A comprehensive case study of a successful venture is also provided, showcasing best practices and real-world examples from an established business, which can serve as a valuable reference for new entrants in the market.

About Us:

IMARC is a global market research company offering comprehensive services to support businesses at every stage of growth, including market entry, competitive intelligence, procurement research, regulatory approvals, factory setup, company incorporation, and recruitment. Specializing in factory setup solutions, we provide detailed financial cost modeling to assess the feasibility and financial viability of establishing new production plants globally. Our models cover capital expenditure (CAPEX) for land acquisition, infrastructure, and equipment installation while also evaluating factory layout and design’s impact on operational efficiency, energy use, and productivity. Our holistic approach offers valuable insights into industry trends, competitor strategies, and emerging technologies, enabling businesses to optimize operations, control costs, and drive long-term growth.

Contact Us:

IMARC Group

134 N 4th St. Brooklyn, NY 11249, USA

Email: sales@imarcgroup.com

Tel No:(D) +91 120 433 0800

United States: (+1-201971-6302)

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