Global Electric Two-Wheelers MRO Market Set to Triple by 2035 as APAC, Europe, USA, and Saudi Arabia Lead EV Maintenance Transformation

The global electric two-wheelers Maintenance, Repair, and Overhaul (MRO) market is set for explosive growth, with valuations projected to surge from USD 474 million in 2025 to USD 1.5 billion by 2035, registering a robust CAGR of 12.5%. This rapid expansion is driven by the electrification of mobility, widespread infrastructure upgrades, and an accelerating shift toward shared and sustainable transport models across APAC, Europe, the USA, and Saudi Arabia.

Smart Maintenance Becomes the Backbone of Electric Mobility

Electric two-wheeler maintenance services have evolved from simple repairs to technologically advanced, predictive systems. The market’s expansion is being fueled by AI-driven diagnostics, cloud-based monitoring, and remote service networks that enable proactive maintenance. As governments phase out fuel subsidies and strengthen EV infrastructure, MRO providers are investing heavily in battery refurbishment, controller diagnostics, and over-the-air (OTA) software upgrades to meet evolving consumer demands.

The increasing adoption of electric scooters and motorcycles across both fleet-sharing and personal segments has amplified the need for specialized MRO solutions. However, challenges persist — including a shortage of trained technicians, lack of standardized maintenance protocols, and high replacement costs for advanced components such as battery management systems, EV-grade tires, and electric motor parts.

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Technological Advancements Transform Service Delivery

Predictive analytics and IoT-driven platforms are now central to the MRO ecosystem. These technologies allow real-time data collection and automated diagnostics, turning repair from a reactive process into a preventive maintenance model. Subscription-based maintenance packages and battery-swapping programs are helping MRO companies retain customers while ensuring cost predictability.

Moreover, AI-enabled service management systems are improving scheduling and efficiency, minimizing downtime for fleet operators. Governments across major economies are investing in battery recycling, technician training, and MRO hub development, reinforcing long-term ecosystem stability and sustainability.

Regional Highlights

In the USA, the market is projected to grow at 5% CAGR through 2035, propelled by expanding e-bike fleets, green transport incentives, and real-time diagnostic systems. Mobility players like Bird, Lime, and Zero Motorcycles are driving demand for advanced service offerings, including motor repairs and software recalibrations. AI-based maintenance packs and mobile repair vans are transforming the traditional workshop model.

In the UK and the European Union, the rise of last-mile delivery and scooter-sharing networks is reshaping the MRO landscape. Supported by the EU Green Deal and government tax incentives, countries such as Germany, France, and Italy are advancing predictive maintenance technologies. Germany, with its strong automotive ecosystem and eco-conscious consumers, is leading with IoT-integrated service centers and sustainable recycling programs.

In APAC, Japan and South Korea are demonstrating strong innovation momentum. Japan’s 4.8% CAGR growth is powered by an aging population opting for eco-friendly scooters, and a surge in AI-powered diagnostics at service centers. South Korea’s 5G-enabled telematics and real-time IoT monitoring are revolutionizing maintenance workflows, while local e-commerce players like Coupang are enhancing repair accessibility.

In Saudi Arabia, aggressive e-mobility targets and public-private partnerships are opening the door for MRO network localization and training programs, positioning the region as a rising hub for electric mobility service innovation.

Segmental Insights: Battery and Motor Maintenance Take Center Stage

Battery and motor maintenance dominate the service mix, accounting for the largest market share in the electric two-wheeler MRO industry. Regular diagnostics, battery health monitoring, and thermal management are essential to maximizing vehicle longevity and minimizing downtime. As Li-ion and solid-state batteries gain traction, service providers are investing in predictive tools to identify early degradation patterns and optimize charge cycles.

The motor and controller maintenance segment is seeing steady growth, driven by cloud-based performance analytics and AI-assisted fault detection. As connected two-wheelers become mainstream, MRO players are leveraging digital twins and over-the-air (OTA) updates to ensure software and hardware optimization in real time.

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Competitive Landscape: Global and Regional Players Scale Up

The industry is witnessing a wave of partnerships, mergers, and infrastructure expansions.

• Bosch eBike Systems leads the global MRO scene with AI-integrated predictive maintenance tools and real-time monitoring systems, holding a 12–17% market share.
• TVS Motor Company and Hero Electric are strengthening aftersales networks, focusing on battery refurbishment and smart service programs.
• Ather Energy and Ola Electric are pioneering mobile and AI-powered MRO models, offering proactive assistance and integrating customer-facing apps for real-time diagnostics.
• Gogoro and SUN Mobility are driving the battery-swapping revolution, reducing downtime and enabling fleet optimization across Asia.

Together, these players are shaping a more sustainable, digital, and customer-centric MRO ecosystem.

The Road Ahead

As electric two-wheelers become mainstream, the MRO industry will continue to evolve toward predictive, decentralized, and sustainable service frameworks. AI, IoT, and blockchain-based transparency tools will define the next generation of maintenance systems — ensuring electric mobility remains efficient, reliable, and future-ready.

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