Automotive Industry Today

Class 6 Truck Market Driving Medium-Duty Transport Solutions with Remarkable Market Size of USD 24.5 Billion by 2032

The Class 6 truck market occupies a crucial segment within the medium-duty commercial vehicle industry. These trucks, with a gross vehicle weight rating (GVWR) ranging from 19,501 to 26,000 pounds (approximately 8,846 to 11,793 kilograms), are commonly used for regional distribution, urban deliveries, towing, utility services, and municipal operations.
Published 05 July 2025

Class 6 Truck Market Size was estimated at 18.4 (USD Billion) in 2023. The Class 6 Truck Market Industry is expected to grow from 18.99(USD Billion) in 2024 to 24.5 (USD Billion) by 2032. The Class 6 Truck Market CAGR (growth rate) is expected to be around 3.23% during the forecast period (2024 - 2032).

The Class 6 truck market occupies a crucial segment within the medium-duty commercial vehicle industry. These trucks, with a gross vehicle weight rating (GVWR) ranging from 19,501 to 26,000 pounds (approximately 8,846 to 11,793 kilograms), are commonly used for regional distribution, urban deliveries, towing, utility services, and municipal operations.

Offering a balance between heavy payload capacity and maneuverability, Class 6 trucks serve as the backbone of various industries including logistics, construction, public services, and waste management. As urbanization expands and last-mile delivery needs rise, this market is gaining momentum globally.

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Market Overview

Class 6 trucks represent a versatile fleet category that bridges the gap between light commercial vans and heavy-duty trucks. These vehicles typically include medium-duty box trucks, dump trucks, flatbeds, utility trucks, and tow trucks. Designed for performance and flexibility, Class 6 trucks are favored for operations that demand both strength and agility in urban and suburban environments.

Many Class 6 trucks are built on chassis that can be customized with various body types depending on application requirements. Their cab-over or conventional designs support diverse utility needs, while modern engines ensure fuel efficiency and lower emissions. These trucks are also increasingly available in hybrid and electric variants as the market moves toward sustainability.

The market is driven by rising demand from the e-commerce and logistics sectors, infrastructure development, fleet expansion by municipalities, and improvements in truck design, comfort, and safety technologies.

Key Market Trends

A major trend in the Class 6 truck market is the transition toward electric and alternative-fuel trucks. With growing regulatory pressure to reduce emissions and improve urban air quality, manufacturers are launching battery-electric models that offer quieter operation, lower maintenance, and reduced fuel costs. Leading OEMs are developing Class 6 electric trucks targeting urban logistics and municipal fleets.

Advanced driver-assistance systems (ADAS) are also becoming standard in this segment. Features like lane-keeping assist, automatic emergency braking, blind-spot monitoring, and adaptive cruise control are being integrated to enhance safety and reduce driver fatigue.

The rise of fleet connectivity and telematics is transforming operations. Fleet managers now leverage real-time data for vehicle diagnostics, route optimization, fuel monitoring, and driver performance tracking. This helps reduce downtime, improve efficiency, and extend vehicle lifespan.

Another key trend is customization and modular designs. OEMs and upfitters are offering trucks with modular chassis and body options that allow customers to tailor vehicles for specific tasks, such as refrigerated delivery, towing, or waste collection.

Key Companies in the Class 6 Truck Market Include:

  • Ford Trucks
  • Ashok Leyland
  • Volvo
  • MAN Truck and Bus
  • Foton Motor
  • Tata Motors
  • MercedesBenz Trucks
  • Scania
  • Iveco
  • UD Trucks
  • Isuzu Motors
  • Hino Motors
  • Freightliner
  • CNH Industrial
  • PACCAR

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Regional Analysis

North America leads the global Class 6 truck market, driven by strong infrastructure, high freight movement, and robust demand from public and private sectors. The U.S. and Canada have a significant number of logistics operators, construction firms, and municipal fleets relying on medium-duty trucks for everyday operations. Key manufacturers like Freightliner, International, Ford, and Peterbilt dominate this space.

Europe is a mature but evolving market. Countries such as Germany, France, and the UK are investing in clean transportation, pushing the adoption of electric and hybrid medium-duty trucks. Urban freight regulations and low-emission zones are shaping demand for zero-emission Class 6 vehicles across European cities.

Asia-Pacific is a rapidly growing region in this market. China, India, and Japan are expanding their logistics and infrastructure networks, which drives the demand for flexible and durable transport solutions like Class 6 trucks. Local manufacturing, government support for cleaner vehicles, and increasing trade activity fuel growth in this region.

Latin America and the Middle East & Africa are experiencing moderate expansion. Urbanization, e-commerce, and investments in transportation infrastructure are supporting market development. Brazil, South Africa, and the UAE are emerging as key contributors in their respective regions.

Leading Players and Competitive Landscape

The Class 6 truck market is highly competitive and features a blend of global heavyweights and regional players. Prominent manufacturers include Daimler Trucks (Freightliner and Fuso)Navistar (International)PACCAR (Peterbilt and Kenworth)Ford Motor CompanyHino Motors, and Isuzu.

Freightliner, a division of Daimler, leads the North American medium-duty segment with its M2 series trucks, known for versatility and reliability. Navistar International offers a wide lineup of Class 6 trucks used extensively by delivery services and utility companies.

Ford’s F-650 and F-750 series dominate in vocational and municipal use, offering both gas and diesel engine options. Hino, a subsidiary of Toyota, is expanding its hybrid and electric offerings, especially in Asia and North America. Isuzu is known for its low cab-forward trucks, widely used for urban deliveries.

Startups and new entrants like REE AutomotiveXos Trucks, and Lightning eMotors are disrupting the market with electric chassis platforms, modular components, and next-generation connectivity.

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Challenges in the Market

The Class 6 truck market, while growing, faces several challenges. The high initial cost of electric trucks remains a barrier despite lower operating costs over time. Fleet operators may hesitate to transition due to limited charging infrastructure, range concerns, and longer return on investment.

Regulatory complexity across regions regarding emissions, safety, and operational standards makes it difficult for manufacturers to offer a single, compliant product globally. This increases development costs and complicates distribution strategies.

Driver shortages are also a concern, particularly in logistics and municipal operations. Medium-duty trucks often require skilled operators who are in short supply in several markets.

Finally, supply chain disruptions and raw material price volatility can impact production schedules, vehicle pricing, and aftermarket availability.

Future Outlook

The future of the Class 6 truck market looks promising, with electrification, digitalization, and customization shaping the next phase of growth. Battery-electric trucks are expected to gain significant market share, particularly for last-mile delivery and urban services where noise and emissions are closely regulated.

Connected truck ecosystems, featuring predictive maintenance, real-time tracking, and driver coaching, will become integral to fleet management. This will lead to greater efficiency, safety, and cost control.

Government incentives and emissions mandates will accelerate the shift to clean transportation, especially in Europe, North America, and Asia. Partnerships between automakers, fleet operators, and infrastructure providers will drive ecosystem development.

The market will also see increased investment in automation, with semi-autonomous and platooning features potentially integrated into medium-duty trucks for enhanced logistics efficiency in the coming years.

The Class 6 truck market is a vital link in the global transportation and logistics chain. As industries demand smarter, cleaner, and more adaptable transportation solutions, Class 6 trucks are evolving with electric powertrains, advanced safety features, and digital connectivity. With expanding urban centers, rising e-commerce, and infrastructure development, this segment is poised for steady growth and transformation. Companies that embrace innovation and sustainability will lead the way in defining the future of medium-duty trucking.

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