Aerospace Industry Today

Used Serviceable Material (USM) Market Size Valued at USD 7.477 Billion in 2024, Expected to Reach USD 11.64 Billion by 2035 at a CAGR of 4.1% Forecast 2025–2035

The Used Serviceable Material (USM) Market, valued at USD 7.477 billion in 2024, is projected to grow to USD 11.64 billion by 2035, reflecting a 4.1% CAGR. Growth is fueled by increasing demand for cost-efficient aircraft maintenance, expanding global fleets, and rising adoption of certified recycled aviation components across MRO operations.
Published 03 December 2025

Market Overview

Used Serviceable Material Market (USM) Market Size was estimated at 7.477 USD Billion in 2024. The USM industry is anticipated to increase from 7.784 USD Billion in 2025 to 11.64 USD Billion by 2035, demonstrating a compound yearly growth rate (CAGR) of 4.1 during the forecast period 2025 - 2035.

Used Serviceable Material (USM) refers to pre-owned, refurbished, and certified aircraft components that are fit for reuse. These parts—ranging from engines and avionics to interior systems—offer significant cost savings for airlines, leasing companies, and maintenance, repair, and overhaul (MRO) providers. By opting for USM, operators can extend the life of their fleets, reduce downtime, and lower operational expenses, all while adhering to stringent safety standards.

Key Drivers Fueling USM Growth

Several factors are propelling the USM market forward. The most prominent is the rising cost of new original equipment manufacturer (OEM) parts, which has prompted airlines to look for economical alternatives. Additionally, the global expansion of aircraft fleets—especially in regions like Asia-Pacific—has increased the need for reliable and affordable maintenance solutions.

Sustainability is another major driver. As the aviation industry shifts toward more environmentally responsible practices, USM adoption is gaining momentum. Reusing and recycling aircraft components helps reduce waste and supports the circular economy, aligning with global environmental regulations and industry commitments.

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Major Players

Boeing (US), Lockheed Martin (US), Northrop Grumman (US), Raytheon Technologies (US), General Dynamics (US), Airbus (FR), Thales Group (FR), Leonardo (IT), BAE Systems (GB)

Market Segmentation and Regional Insights

The USM market is segmented by product type, provider type, and aircraft type. Engine components represent a significant portion of USM transactions, followed by avionics and interior systems. Both OEMs and non-OEM suppliers—including independent MRO providers and third-party resellers—play crucial roles in the ecosystem, offering a wide range of certified parts to meet diverse needs.

Regionally, North America leads the USM market, thanks to its mature aviation industry and high demand for cost-effective maintenance solutions. Europe follows closely, driven by strict regulatory standards and a focus on sustainability. Meanwhile, the Asia-Pacific region is emerging as a major growth hub, with rapid fleet expansion and rising air travel fueling demand for USM.

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Challenges and Opportunities

Despite its growth, the USM market faces challenges such as quality assurance and regulatory compliance. Ensuring that every part meets aviation safety standards is paramount, and advancements in digital tracking and blockchain-based verification are helping address these concerns. Additionally, partnerships between OEMs and independent USM suppliers are enhancing part quality and availability, further boosting market confidence.

For industry stakeholders, the opportunities are vast. As more airlines and MRO providers embrace USM, the market is poised for continued expansion. Staying ahead of evolving trends, regulatory changes, and technological innovations will be key to capitalizing on these opportunities

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Table of Contents

SECTION I: EXECUTIVE SUMMARY AND KEY HIGHLIGHTS

SECTION II: SCOPING, METHODOLOGY AND MARKET STRUCTURE

SECTION III: QUALITATIVE ANALYSIS

SECTION IV: QUANTITATIVE ANALYSIS

SECTION V: COMPETITIVE ANALYSIS ........

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