Aerospace Industry Today

Aviation MRO Market Valued at USD 89 Billion in 2024 to Reach USD 120 Billion by 2035

The Aviation MRO Market is projected to grow from USD 91.5 billion in 2025 to USD 120 billion by 2035, at a CAGR of 2.8%. Growth is driven by increasing aircraft fleets, rising air travel demand, and the need for efficient maintenance, repair, and overhaul services. Technological advancements and regulatory compliance also support market expansion globally.
Published 10 October 2025

The Aviation MRO Market was estimated to be 89 USD billion. By 2035, it is anticipated that the aviation MRO market will have grown from 91.5 USD billion in 2025 to 120 USD billion. The Aviation MRO Market is anticipated to develop at a CAGR (growth rate) of approximately 2.8% from 2025 to 2035.

The Aviation MRO market encompasses a wide range of services essential for the upkeep of aircraft, including maintenance, repair, and overhaul activities. These services ensure the safety, reliability, and efficiency of aircraft operations. With the global fleet of commercial airliners projected to grow from approximately 29,000 in 2025 to over 38,000 by 2035, the demand for MRO services is set to increase correspondingly. This growth is driven by factors such as rising air traffic, aging aircraft fleets, and the need for compliance with stringent safety regulations.

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Growth Drivers

Several key factors are propelling the growth of the Aviation MRO market. The resurgence of global air travel post-pandemic has led to increased demand for both passenger and cargo flights, thereby necessitating more frequent maintenance services. Additionally, the expansion of airline fleets, particularly in emerging markets, is contributing to the heightened need for MRO services. Aging aircraft fleets require more frequent maintenance and repairs to ensure safety and compliance with evolving regulatory standards. Advancements in aircraft technology, including the introduction of more fuel-efficient and complex systems, are also influencing the MRO landscape, requiring specialized skills and equipment.

Emerging Trends

The Aviation MRO industry is witnessing several emerging trends that are shaping its future. Digitalization and the adoption of predictive maintenance technologies are at the forefront, enabling airlines and MRO providers to anticipate maintenance needs and reduce downtime. The integration of artificial intelligence and machine learning into maintenance processes is enhancing diagnostic capabilities and streamlining operations. Furthermore, there is a growing emphasis on sustainability, with MRO providers exploring eco-friendly practices and materials to minimize environmental impact.

Opportunities in Emerging Markets

Emerging markets, particularly in Asia-Pacific and Latin America, present significant growth opportunities for the Aviation MRO industry. The Asia-Pacific region, in particular, is expected to become a major hub for MRO services due to its expanding fleet and increasing demand for air travel. Investments in MRO infrastructure and the establishment of specialized facilities are anticipated to bolster the region's capabilities in servicing a diverse range of aircraft. For instance, India has become the world's third-largest domestic aviation market, driven by a rising middle class and strong economic progress. This growth is prompting airlines to invest in modern, fuel-efficient planes and expand their fleets, thereby increasing the demand for MRO services.

Future Outlook

Looking ahead, the Aviation MRO market is poised for continued growth. Projections indicate that the market will reach USD 271.2 billion by 2025, with a compound annual growth rate (CAGR) of 2.6%. This growth trajectory reflects the industry's adaptability and its capacity to meet the evolving needs of the global aviation sector. As airlines and MRO providers continue to embrace technological innovations and expand their operations, the market is expected to witness further advancements in service offerings and operational efficiencies.

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Table of Contents 

SECTION I: EXECUTIVE SUMMARY AND KEY HIGHLIGHTS 

SECTION II: SCOPING, METHODOLOGY AND MARKET STRUCTURE 

SECTION III: QUALITATIVE ANALYSIS 

SECTION IV: QUANTITATIVE ANALYSIS 

SECTION V: COMPETITIVE ANALYSIS ........ 

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