Aerospace Industry Today

Aircraft Refurbishing Market Valued at USD 7.4 Billion in 2024 Set to Surge by 2035

The Aircraft Refurbishing Market is projected to grow from USD 7.77 billion in 2025 to USD 12.7 billion by 2035, at a CAGR of 5.0%. Growth is driven by increasing demand for aircraft maintenance and modernization, rising airline fleet expansion, and technological advancements in refurbishment solutions to enhance aircraft performance, safety, and passenger experience.
Published 07 October 2025

The Aircraft Refurbishing Market  was estimated to be worth 7.4 billion USD. By 2035, it is anticipated that the aircraft refurbishing market will have grown from 7.77 USD billion in 2025 to 12.7 USD billion. It is anticipated that the aircraft refurbishing market will grow at a compound annual growth rate (CAGR) of approximately 5.0% between 2025 and 2035.

Growth Factors

A primary driver of the aircraft refurbishing market is the increasing demand for fleet modernization. Airlines are opting for refurbishing existing aircraft as a cost-effective alternative to purchasing new ones. This approach allows carriers to enhance the longevity and efficiency of their fleets without the substantial financial investment required for new acquisitions. Additionally, the rising passenger expectations for comfort and amenities are prompting airlines to invest in refurbishing projects that improve cabin interiors, seating arrangements, and in-flight entertainment systems.

Sustainability considerations also play a significant role in the market's growth. Refurbishing existing aircraft is often more environmentally friendly than manufacturing new ones, as it reduces waste and conserves resources. Airlines are increasingly adopting eco-friendly materials and technologies in their refurbishing processes to align with global sustainability goals and regulatory requirements.

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Market Trends

Several trends are shaping the aircraft refurbishing market. One notable trend is the growing emphasis on digital technologies in refurbishing projects. The integration of advanced software tools for design, project management, and quality control is streamlining refurbishing processes and improving outcomes. Additionally, the use of advanced materials, such as lightweight composites, is enhancing the efficiency and performance of refurbished aircraft.

Another significant trend is the rise of retrofit programs tailored to specific aircraft models. Manufacturers and service providers are developing specialized refurbishing solutions that cater to the unique requirements of different aircraft types, ensuring optimal performance and compliance with safety standards.

Opportunities

The aircraft refurbishing market presents numerous opportunities for industry stakeholders. Service providers specializing in cabin interiors, seating, and in-flight entertainment systems are well-positioned to capitalize on the growing demand for passenger experience enhancements. Additionally, companies offering sustainable refurbishing solutions, such as eco-friendly materials and energy-efficient technologies, can tap into the increasing focus on environmental responsibility.

Emerging markets, particularly in Asia-Pacific and Latin America, offer significant growth potential. As air travel continues to expand in these regions, airlines are seeking cost-effective ways to modernize their fleets and meet passenger expectations. Establishing a presence in these markets can provide companies with access to a burgeoning customer base and new revenue streams.

Future Outlook

Looking ahead, the aircraft refurbishing market is poised for continued expansion. The projected growth from USD 5.8 billion in 2025 to USD 10.7 billion by 2035 underscores the increasing reliance on refurbishing as a strategic option for airlines seeking to optimize their fleets. Factors such as technological advancements, sustainability initiatives, and the rising demand for enhanced passenger experiences will continue to drive the market's development.

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Table of Contents 

SECTION I: EXECUTIVE SUMMARY AND KEY HIGHLIGHTS 

SECTION II: SCOPING, METHODOLOGY AND MARKET STRUCTURE 

SECTION III: QUALITATIVE ANALYSIS 

SECTION IV: QUANTITATIVE ANALYSIS 

SECTION V: COMPETITIVE ANALYSIS ........ 

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