Aerospace Industry Today

Air Transport USM Market Valued at USD 92.8 Billion in 2024 Set to Reach USD 150 Billion by 2035

The Air Transport USM Market is projected to grow from USD 97 billion in 2025 to USD 150 billion by 2035, registering a CAGR of 4.5% during the forecast period. Growth is driven by increasing air traffic, rising demand for efficient air transport operations, and advancements in aircraft monitoring and maintenance solutions. Expansion of global airport infrastructure and adoption of smart aviation technologies are also supporting market growth.
Published 11 October 2025

The Air Transport USM Market is witnessing robust growth, fueled by the escalating demand for cost-effective and sustainable aviation maintenance solutions. USM refers to aircraft components that have been previously used but are refurbished, tested, and certified for reuse, offering airlines a viable alternative to purchasing new parts. This approach not only reduces operational costs but also aligns with the industry's increasing emphasis on sustainability and circular economy principles.

Growth Factors

Several key factors are driving the expansion of the air transport USM market. The primary catalyst is the increasing global demand for air travel, leading to a surge in aircraft fleet sizes and, consequently, a heightened need for maintenance services. As airlines strive to optimize operational costs, USM offers a cost-effective solution by providing high-quality, refurbished components at a fraction of the price of new parts.

Additionally, the aging of existing aircraft fleets necessitates more frequent maintenance and replacement of parts, further propelling the demand for USM. The adoption of USM also aligns with environmental sustainability goals, as it reduces the need for manufacturing new components, thereby lowering carbon emissions associated with production processes.

Emerging Trends

The air transport USM market is experiencing several emerging trends that are shaping its future landscape. One notable trend is the increasing integration of digital technologies in the management and tracking of USM components. Advanced data analytics, blockchain, and Internet of Things (IoT) technologies are being employed to enhance the traceability, reliability, and efficiency of USM operations.

Another significant development is the growing emphasis on regulatory compliance and certification standards for USM. As the use of refurbished components becomes more prevalent, regulatory bodies are establishing stringent guidelines to ensure the safety and airworthiness of USM parts. This trend is fostering greater confidence among airlines and maintenance providers in the adoption of USM.

Opportunities

The expansion of the air transport USM market presents numerous opportunities for stakeholders across the aviation value chain. For Original Equipment Manufacturers (OEMs), there is potential to establish dedicated USM divisions that specialize in the refurbishment and certification of components, thereby tapping into the growing demand for sustainable and cost-effective solutions.

MRO service providers can capitalize on the USM trend by integrating refurbished parts into their maintenance offerings, reducing turnaround times and enhancing service offerings to airlines. Furthermore, the development of specialized training programs and certification courses for technicians in USM handling and installation presents an opportunity to build a skilled workforce adept at managing refurbished components.

Future Outlook

Looking ahead, the air transport USM market is poised for continued growth, driven by advancements in technology, regulatory developments, and the ongoing pursuit of cost-efficiency and sustainability in aviation operations. The increasing adoption of digital tools for inventory management, predictive maintenance, and component tracking is expected to streamline USM processes, enhancing operational efficiency and reducing downtime.

However, challenges such as ensuring the consistent quality and reliability of USM components, navigating complex regulatory landscapes, and managing the logistics of component sourcing and distribution remain. Addressing these challenges through collaboration among OEMs, MRO providers, regulatory bodies, and technology developers will be crucial to unlocking the full potential of the USM market.

Table of Contents 

SECTION I: EXECUTIVE SUMMARY AND KEY HIGHLIGHTS 

SECTION II: SCOPING, METHODOLOGY AND MARKET STRUCTURE 

SECTION III: QUALITATIVE ANALYSIS 

SECTION IV: QUANTITATIVE ANALYSIS 

SECTION V: COMPETITIVE ANALYSIS ........ 

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