Aerospace Industry Today

Air Transport MRO Market Valued at USD 80 Billion in 2024 to Reach USD 100 Billion by 2035

The Air Transport MRO Market is projected to grow from USD 81.6 billion in 2025 to USD 100 billion by 2035, at a CAGR of 2.0%. Growth is driven by the rising demand for aircraft maintenance and repair services, increasing fleet size of commercial airlines, and the adoption of advanced MRO solutions to enhance operational efficiency, safety, and aircraft lifecycle management.
Published 08 October 2025

The Air Transport MRO Market was estimated to be worth 80 billion USD. By 2035, the air transport maintenance and repair market is projected to have grown from 81.6 billion USD in 2025 to 100 billion USD. During the 2025–2035 forecast period, the Air Transport MRO Market is anticipated to develop at a CAGR of approximately 2.0%.

Growth Drivers

Several factors contribute to the robust growth of the MRO market. The global fleet is expanding rapidly, with airlines investing in new aircraft to meet the surging demand for air travel. This expansion necessitates a corresponding increase in MRO services to ensure aircraft are maintained to the highest safety and performance standards.

Additionally, the aging of existing fleets is prompting more frequent maintenance activities. Older aircraft require more intensive and regular servicing, thereby driving demand for MRO services. Airlines are also focusing on enhancing operational efficiency and reducing downtime, which further fuels the need for advanced MRO solutions.

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Technological Advancements

Technological innovations are transforming the MRO landscape. The integration of digital technologies such as artificial intelligence (AI), machine learning, and the Internet of Things (IoT) is enabling predictive maintenance, which helps in identifying potential issues before they lead to significant problems. These advancements not only improve aircraft reliability but also optimize maintenance schedules, reducing costs and enhancing operational efficiency.

Moreover, the adoption of augmented reality (AR) and virtual reality (VR) is revolutionizing training and repair processes, allowing technicians to perform complex tasks with greater accuracy and speed. These technologies are becoming integral to modern MRO operations, driving market growth.

Regional Dynamics

Regionally, the Asia-Pacific (APAC) market is witnessing the fastest growth. Countries like India and China are experiencing rapid economic development, leading to increased air travel and a growing fleet of aircraft. In India, for instance, the fleet is expected to double by 2035, necessitating significant investments in MRO infrastructure and services.

North America remains a significant player in the MRO market, with established airlines and a mature aviation industry. However, the region faces challenges such as labor shortages and the need for modernization of aging fleets, which are influencing MRO demand.

Opportunities and Challenges

The expanding fleet and technological advancements present numerous opportunities for MRO providers. There is a growing demand for specialized services, including engine overhauls and component repairs, as airlines seek to extend the lifespan of their aircraft and improve fuel efficiency.

However, the industry also faces challenges. Supply chain disruptions, particularly in the procurement of spare parts, can lead to delays in maintenance activities. Additionally, the shortage of skilled labor in certain regions poses a hurdle to meeting the increasing demand for MRO services.

Future Outlook

Looking ahead, the air transport MRO market is expected to continue its upward trajectory. The ongoing expansion of the global fleet, coupled with technological innovations and increasing air travel demand, will drive the need for comprehensive MRO services. Airlines and MRO providers will need to collaborate closely to address challenges such as supply chain issues and labor shortages to ensure the efficient operation of the aviation industry.

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Table of Contents 

SECTION I: EXECUTIVE SUMMARY AND KEY HIGHLIGHTS 

SECTION II: SCOPING, METHODOLOGY AND MARKET STRUCTURE 

SECTION III: QUALITATIVE ANALYSIS 

SECTION IV: QUANTITATIVE ANALYSIS 

SECTION V: COMPETITIVE ANALYSIS ........ 

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